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Thursday, December 20, 2018



UNIVERSITI TEKNOLOGI MARA SHAH ALAM


FOOD PRESERVATION TECHNOLOGY
(CBE 658)
EH2205F


Group Members;
1. Syarifah Rysmalia Maya Binti Yusoff Abas (2016250418)
2. Muhammad Farizwan Bin Ismail  (2016250384)
3. Muhammad Eiman Uzmi Bin Shaari (2016250374)
4. Nurul Fatihah Binti Zuri (2015142995)
5. Nurul Aliad Binti Roshaizi (2015140311)
6. Zariq Nazaruddin Bin Naza Badi (2016250312)




INTRODUCTION



The food industry is increasingly moving toward new product development and innovative propositions through new processing methods that allow doing things you could not do before. One of the most successful developments made to date is High Pressure Processing (HPP). High Pressure Processing is a cold pasteurization technique which consists of subjecting food, previously sealed in flexible and water-resistant packaging, to a high level of hydrostatic pressure (pressure transmitted by water) up to 600 MPa / 87,000 psi for a few seconds to a few minutes. It is the same effect as subjecting the food to an ocean depth of 60 Km deep -if an ocean this deep existed. HPP has a limited effect on covalent bonds within the food product, thus maintaining both the sensory and nutritional aspects of the product. The technique was named after Blaise Pascal, a French scientist of the 17th century whose work included detailing the effects of pressure on fluids. 





pressure Graph
Pressures above 400 MPa / 58,000 psi at cold (+ 4ºC to 10ºC) or ambient temperature inactivate the vegetative flora (bacteria, virus, yeasts, mould and parasites) present in food, extending the products shelf life importantly and guaranteeing food safety.



Although the Non-Thermal Pasteurisation effect of high pressure on foods has been known since the 19th Century, it was not until the 1990´s that the first HPP products were developed. Since 2000, High Pressure Processing has been successfully implemented in all type of food industries worldwide.


High Pressure Processing is a natural, environmentally friendly process that respects the ingredient and helps maintain the fresh food characteristics like flavour and nutrients. It is a real alternative to traditional thermal and chemical treatments. It respects the sensorial and nutritional properties of food, because of the absence of heat treatment, and maintains its original freshness throughout the shelf-life.

Basis process of High Pressure processing

HPP Technology Machine



 PRINCIPLE OF TECHNOLOGY



In high pressure processing, the hydrostatic pressure was generated by increasing the free energy with physical compression during pressure treatment in closed system by mechanical volume reduction. Besides that, the HPP accompanied by a moderate increase in temperature, called as the adiabatic heating, which depends on the composition of the food product being processed. There are 3 principles that are apply in HPP method.
                                       
Le Chatelier’s principle:
Any phenomenon (phase transition, change in molecular Configuration, chemical reaction) accompanied by a decrease in volume is enhanced by pressure. Accordingly, pressure shifts the system to that of lowest volume. According to this principle whenever a stress is applied to a system in equilibrium, the system will react so as to counteract the applied stress, reactions that result in reduced volume will be promoted under high pressure, such reactions may result in inactivation of microorganisms or enzymes.

Isostatic principle:
 Food products are compressed by uniform pressure from every direction and then returned to their original shape when the pressure is released. The products are compressed independently of the product size and geometry because transmission of pressure to the core is not mass/time dependent thus the process is minimized If a food product contains sufficient moisture, pressure will not damage the product at the macroscopic levels as long as the pressure is applied uniformly in all directions.When food products are compressed by uniform pressure from every direction and then returned to their original shape when the pressure is released.

Microscopy ordering principle:
 at constant temperature, an increase in pressure increases the degrees of ordering of molecules of a given substance. Therefore, pressure and temperature exert antagonistic forces on molecular structure and chemical reactions.

APPLICATION OF HPP





 There are many products that have been used high pressure processing technology (HPP). High pressure processing is a cold pasteurization technique which consists of subjecting food, previously using water-resistant packaging and sealed in flexible, to a high level of hydrostatic pressure (pressure transmitted by water) up to 600 MPa / 87,000 psi for a few seconds to a few minutes.
            Since 2000, HPP has been successfully implemented in all type of food industries worldwide. High Pressure Processing is a natural, environmental friendly process and helps to maintain the fresh food characteristics like nutrients and flavour. It is a real alternative to traditional thermal and chemical treatments.
The example of application that can be used in a wide range of products are:
i)                    Juices and beverages


Advantages of using High Pressure Processing (HPP) in Juices and Beverages:
Ø  HPP is the best method for keeping fresh flavour of juices and smoothies. The non-thermal process keeps the original vegetables or fruits taste and colour, allowing the creation of the highest quality premium range of products.


ii)                  Meat products


Advantages of using High Pressure Processing (HPP) in meat products:
Ø  Extended shelf life-Quality – Extends shelf life with no effect on flavour or nutrients.
Ø  No need of adding preservatives to the product – Elimination of vegetative pathogens and spoiling organisms. Cross contamination is not possible because HPP is an after packaging intervention.
Ø  Brand protection – Complete food safety of ready to eat meat products. No need to concern about Listeria, E. coli, Salmonella and any other types of bacteria. Ideal for sliced and diced meats.
Ø   
iii)                Dairy products

·         Cheese

High Pressure Processing of fresh cheeses enhances the maturation, kills pathogenic bacteria and improves shelf life of the product. This is an interesting application specially for the cold pasteurization of cheeses made from raw milk.
PREVIOUS STUDY

HPP is now on a growing scale commercially utilised in food industry in order to satisfy customers’ demand for minimal processed food. This is because the covalent bonds related to dietary and organoleptic properties cannot be broken down throughout HPP. The processed fruit or vegetable products freshness will be better retained. Furthermore, with microorganisms and endogenous enzymes inactivation, during shelf of life the microbial spoilage and high-quality deterioration can be minimised. This kind of method commonly used for frozen food to make sure any microorganism and bacteria remove in order to keep the frozen food long lasting.

1.      Type of process
In industrial production, there are three types of system of processing which are batch, continuous and semi continuous. Typically for HPP method use batch system to process their food. In batch system there are consists of pump, pressurization fluid, pressure vessel, and intensifier. This system can operates in liquid and solid products while semi continuous can only processing for liquid product (Elamin, Endan, Yosuf, Shamsudin, & Ahmedov, 2015). So that batch system has more advantages rather than semi continuous system. Alternatively, the pressure vessel can additionally be designed as a pressure intensifier. The pressure vessel is constructed to resist a certain amount of pressure and temperature, and incorporates the packaged food product and pressurization fluid. Pressure vessel sizes are described through the volume of fluid that the vessel can keep. The pressurization fluid is commonly water, and is delivered to the pressure vessel to get rid of air pockets between the packages of food.

2.      Effect of pressure
According to Ginsau, 2015 the suitable pressure for HPP method had been discovered by Hite in year 1899. He found that microorganism can be obstructed by using HPP and at the same time it can increase the period of realistic of usability. He tried if milk treated with different levels of pressure remained sweet for a more drawn out period than unpressurized milk did. It was appeared utilizing a pressure of over 463 MPa for one hour normally decelerates the souring of milk for not less than twenty four hours. Typical pressures applied to foods range from 300 – 800 MPa. Heat may also be applied, however, the majority of high pressure processes are conducted at refrigerated temperatures, relying mainly on pressure to process the food. It is important to note that some temperature increase does occur naturally during a typical HPP treatment due to adiabatic heating, which is dependent on the target pressure and food composition.

3.      Effect on protein and enzyme
The processing conditions are depended on the stimulation of the enzymatic activity. Protein have not been previously modified by other process for example drying or fermentation because proteins in HPP method are partially denatured in products. The electrostatic interactions and hydrophobic bond will affected by the pressures. At pressure more than 200 MPa denaturation commonly irreversible that caused pressure denaturation become complex.

4.      Food quality
In avoiding the excessive thermal treatments or chemical preservation, HPP method are applied to provide a means for retaining food quality. Storage temperatures and the barrier properties of the packaging rather than by the high pressure treatments to maintain the quality throughout shelf-life is influenced more by subsequent distribution (Yordanov, 2014). In keeping good nutrients and food quality HPP method played its role in food preservation in order to making food safer to eat by the consumer. During pressure treatment, due to physical compression and returns back to its initial value upon decompression the temperature of different food materials will increases quickly. This condition can be lead to higher compression of fatty foods heating due to their higher compressibility with long-chain unsaturated fatty acids.

5.      Applications
In the past 25 years, high pressure processing has stimulated from being a laboratory preservation method to become an economically useful technology. To enhance the efficiency of the process and expand new knowledge in this promising field high pressure processing of foods method has been used globally. For example, meat of application of HPP reduced the activity of calpain compared with the controlling (Zhang, 2018).

Generally HPP method are used for,

·         Spoilage control – HPP may be used to extend shelf-life by increasing the period over which the food can be marketed by reducing the foods microbial load.
·         Pathogen control – By elimination or reduction to safe levels pathogens of concern.
·         Product reformulation – The use of HPP for enhancing the characteristics of reformulated products.
·         Product forming – By subjecting food products such as reformed meats to the very high pressures used in HPP, the cohesion of many small pieces of meat into one larger piece will be become easier.

During HPP, pressure is uniformly applied around and throughout the food product. Pressure additionally gives a completely unique possibility to create and manage novel food textures in protein-based or starch-based foods. In a few instances, pressure can be used to form protein gels and increase viscosity without the use of heat. HPP machines are broadly utilized for the processing of meat, dairy, seafood, fruits and vegetable items, and different beverages.


High pressure processing at low and high temperatures in foods and beverages packaged in flexible packaging can likely bring about modifications within the useful properties of packaging, specifically in structures with organic coatings including metallization and structures laminated with aluminium foil that may be extensively affected by processing. Finding the right temperature and pressure combination is vital to using the equipment correctly but the most important is in maintaining the quality of the food is a concern. HPP has ability as a phyto sanitary remedy to control quarantine insect pests in fresh or minimum processed fruits and vegetables to increase their shelf-life
CONCLUSION


In a conclusion, high pressure processing is an advanced technology method for applying on food industry manufacturing. The mechanism is by using non-thermal technique which very efficiently can inactivates the vegetative microorganisms. Besides, high pressure process will be preserved the food with minimal effect on taste, texture or nutritional characteristics and only affect the microorganisms. This is because most microorganism cannot withstand very high pressure due to the compression. Mostly the preservation of food using heat as to kill the microbes, but the food will undergo changes in texture and taste. However, high pressure process (HPP) need to be continuously research and develop for better food preservation in future. Then, the quality of food will be guaranteed and safe to be eaten by people. 


REFERENCES

  •            Elamin, W. M., Endan, J. B., Yosuf, Y. A., Shamsudin, R., & Ahmedov, A. (2015). High Pressure Processing Technology and Equipment Evolution : A Review. Journal of Engineering Science and Technology Review, 8(5), 75-83. doi:10.25103/jestr.085.11
  •             Ginsau, M. A. (2015). High Pressure Processing: A Novel Food Preservation Technique. Journal of Environmental Science, Toxicology and Food Technology. doi:10.9790/2402-0951109113
  •             Yordanov, D. G., & Angelova, G. V. (2014). High Pressure Processing for Foods Preserving. Biotechnology & Biotechnological Equipment, 24(3), 1940-1945. doi:10.2478/v10133-010-0057-8
  •             Zhang, H., Pan, J., & Wu, Z. (2018). Investigation of the effects of high pressure processing on the process of rigor in pork. Meat Sci, 145, 455-460. doi:10.1016/j.meatsci.2018.07.013



UNIVERSITI TEKNOLOGI MARA SHAH ALAM FOOD PRESERVATION TECHNOLOGY (CBE 658) EH2205F Group Members; 1. Syarifah Rysmalia ...